Description
Product Overview
The ABB 3BHE024415R0101 is a high-performance IGCT Drive Board designed for advanced power conversion in high-voltage industrial applications. Part of ABB’s ACS1500/2000 High Voltage Inverter Series, this board integrates GVC714A101 control logic and 5SXE07-0164/3BHB020538R0001 interface modules to enable precise control of 5SHX1006H0003E.S. and 5SGX1060H00003E.S. IGCT power modules. Together, these components form a robust system for motor drives, grid synchronization, and energy management in industries such as oil & gas, power generation, and renewable energy.
The ABB 3BHE024415R0101 is a high-performance IGCT Drive Board designed for advanced power conversion in high-voltage industrial applications. Part of ABB’s ACS1500/2000 High Voltage Inverter Series, this board integrates GVC714A101 control logic and 5SXE07-0164/3BHB020538R0001 interface modules to enable precise control of 5SHX1006H0003E.S. and 5SGX1060H00003E.S. IGCT power modules. Together, these components form a robust system for motor drives, grid synchronization, and energy management in industries such as oil & gas, power generation, and renewable energy.
Featuring a CEX2-BUS RS422 interface and Anybus/Modbus TCP connectivity, the ABB 3BHE024415R0101 supports seamless integration with legacy and modern automation networks. Its modular design includes slots for 3BHB020538R0001 RC-IGCT modules, which provide reverse-conducting capabilities for high-power applications like wind turbine converters and battery energy storage systems. The board’s 100 µs cycle time and FPGA-accelerated processing ensure real-time control, critical for dynamic processes such as grid stabilization and harmonic mitigation.
The GVC714A101 control unit, paired with the ABB 3BHE024415R0101, offers adaptive control algorithms for motor speed regulation and power optimization. Meanwhile, the 5SHX1006H0003E.S. and 5SGX1060H00003E.S. IGCT modules deliver high-voltage switching (up to 6.5 kV) with low losses, making them ideal for medium-voltage drives and static synchronous compensators (STATCOMs). This system’s scalability and rugged construction enable operation in harsh environments, supported by ABB’s global engineering expertise.
Technical Specifications
Parameter Name | Parameter Value |
---|---|
Product Model | ABB 3BHE024415R0101 |
Manufacturer | ABB |
Product Type | IGCT Drive Board (ACS1500/2000 Series) |
Control Platform | ABB ACS1500/2000 High Voltage Inverter |
Communication Protocols | Modbus TCP, CEX2-BUS RS422 |
Power Supply | 24 V DC ±10% |
Cycle Time | 100 µs |
Operating Temperature | -20°C to +60°C |
Physical Dimensions | 145 mm (D) × 450 mm (H) × 100 mm (W) |
Weight | 2.59 kg (net) |
Mounting | Rack-mount (DIN rail compatible) |
Expansion Modules | 3BHB020538R0001 (RC-IGCT), 5SXE07-0164 |
Certifications | CE, UL |
Main Features and Advantages
The ABB 3BHE024415R0101 stands out for its modular scalability and high-speed performance. Its GVC714A101 control unit supports adaptive PID tuning and motor parameter identification, ensuring optimal efficiency across varying loads. The integration of 3BHB020538R0001 RC-IGCT modules allows the system to handle bidirectional power flow, critical for applications like microgrid energy storage and regenerative braking systems.
The ABB 3BHE024415R0101 stands out for its modular scalability and high-speed performance. Its GVC714A101 control unit supports adaptive PID tuning and motor parameter identification, ensuring optimal efficiency across varying loads. The integration of 3BHB020538R0001 RC-IGCT modules allows the system to handle bidirectional power flow, critical for applications like microgrid energy storage and regenerative braking systems.
Equipped with 5SXE07-0164 interface modules, the ABB 3BHE024415R0101 enables seamless connectivity to ABB’s S800 I/O systems and third-party devices via Modbus TCP. This flexibility reduces integration costs and enhances system interoperability. The 5SHX1006H0003E.S. and 5SGX1060H00003E.S. IGCT modules, rated for 6.5 kV and 4,000 A, offer fast switching speeds and high reliability, making them suitable for high-power applications like industrial motor drives and HVDC transmission.
Reliability is further enhanced by dual redundant power inputs and hot-swap capabilities, minimizing downtime during module replacement. The system’s remote diagnostics via Modbus TCP allow engineers to monitor performance and troubleshoot issues without physical access, improving maintenance efficiency. Although superseded by newer models, the ABB 3BHE024415R0101 remains a cost-effective solution for retrofitting legacy systems, backed by ABB’s 12-month warranty and global technical support.
Application Areas
The ABB 3BHE024415R0101 system finds extensive use in high-voltage power conversion and industrial automation:
The ABB 3BHE024415R0101 system finds extensive use in high-voltage power conversion and industrial automation:
- Power Electronics: Controls 5SHX1006H0003E.S. IGCT modules in wind turbine converters to manage grid synchronization and harmonic mitigation.
- Oil & Gas: Optimizes motor drives for pumps and compressors in offshore platforms, ensuring stable operation under extreme conditions.
- Renewable Energy: Coordinates 5SGX1060H00003E.S. modules in battery energy storage systems to balance power supply and demand in microgrids.
- Transportation: Integrates with traction drives in electric locomotives to enable regenerative braking and energy recovery.
The GVC714A101 control unit’s adaptive algorithms make it ideal for process industries, such as chemical plants, where precise control of temperature and pressure is critical. The system’s Modbus TCP compatibility also facilitates retrofitting of legacy SCADA systems, as seen in power plant upgrades where the ABB 3BHE024415R0101 interfaces with older control systems while providing modern cybersecurity features.
Related Products
- ABB 3BHE024415R0201: An upgraded version with enhanced FPGA processing and PROFIBUS DP support.
- ABB 3BHB020538R0002: A newer RC-IGCT module with improved thermal management for higher power density.
- ABB S800 I/O Modules: Compatible fieldbus modules for analog/digital signal conditioning and expansion.
- ABB ACS5000 Inverter System: A high-voltage drive platform that integrates with the 3BHE024415R0101 for megawatt-scale applications.
- ABB Control Builder M: Programming software for configuring control logic and monitoring system health.
- ABB 5SHX2645L0004: A higher-current IGCT module (6,000 A) for extreme power applications.
- ABB ProConOS: Real-time operating system for advanced multitasking and deterministic control.
- ABB 5SXE07-0165: A next-generation interface module with Ethernet/IP connectivity.
Installation and Maintenance
Installation Preparation:
Before installing the ABB 3BHE024415R0101, ensure the rack environment meets IP20 dust protection standards and provides adequate cooling (20–30°C ambient temperature). Secure the board using DIN rail mounts and verify 24 V DC power connections. Configure communication parameters (IP address, baud rate) via ABB’s Control Builder M software, ensuring compatibility with connected devices. Use shielded cables for CEX2-BUS RS422 links to minimize electromagnetic interference.
Installation Preparation:
Before installing the ABB 3BHE024415R0101, ensure the rack environment meets IP20 dust protection standards and provides adequate cooling (20–30°C ambient temperature). Secure the board using DIN rail mounts and verify 24 V DC power connections. Configure communication parameters (IP address, baud rate) via ABB’s Control Builder M software, ensuring compatibility with connected devices. Use shielded cables for CEX2-BUS RS422 links to minimize electromagnetic interference.
Maintenance Recommendations:
Perform quarterly inspections to check for loose connections and thermal stress on 3BHB020538R0001 modules. Clean the board’s vents with compressed air to prevent dust accumulation. Update firmware annually using ABB’s official tools to access bug fixes and new features. For critical applications, consider redundant power supplies and periodic health checks via Modbus TCP. If replacing the ABB 3BHE024415R0101, upgrade to the 3BHE024415R0201 for improved compatibility with modern industrial protocols.
Perform quarterly inspections to check for loose connections and thermal stress on 3BHB020538R0001 modules. Clean the board’s vents with compressed air to prevent dust accumulation. Update firmware annually using ABB’s official tools to access bug fixes and new features. For critical applications, consider redundant power supplies and periodic health checks via Modbus TCP. If replacing the ABB 3BHE024415R0101, upgrade to the 3BHE024415R0201 for improved compatibility with modern industrial protocols.
Product Warranty and Support
ABB provides a 1-year warranty for the ABB 3BHE024415R0101, covering defects in materials and workmanship. The system is backed by ABB’s 24/7 technical support, offering remote diagnostics and firmware updates. Spare parts, including 5SHX1006H0003E.S. and 5SGX1060H00003E.S. modules, are available with 3-day delivery after payment. ABB’s PowerCare service ensures proactive maintenance, optimizing system performance and extending lifecycle. With a focus on reliability and innovation, ABB guarantees the ABB 3BHE024415R0101 delivers exceptional value in mission-critical automation applications.
ABB provides a 1-year warranty for the ABB 3BHE024415R0101, covering defects in materials and workmanship. The system is backed by ABB’s 24/7 technical support, offering remote diagnostics and firmware updates. Spare parts, including 5SHX1006H0003E.S. and 5SGX1060H00003E.S. modules, are available with 3-day delivery after payment. ABB’s PowerCare service ensures proactive maintenance, optimizing system performance and extending lifecycle. With a focus on reliability and innovation, ABB guarantees the ABB 3BHE024415R0101 delivers exceptional value in mission-critical automation applications.
HS:8503009090
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