+86 18030182217
+86 18030182217
sandydcsplc@gmail.com
Description
Product Overview
The ABB 3BHE023784R2530 is a high-performance PP D113 B01-25-111000 Control Board designed for advanced process automation within ABB’s AC 800PEC distributed control system (DCS). As a core component of the AC 800PEC platform, the ABB 3BHE023784R2530 integrates modular I/O capabilities and high-speed control logic, making it ideal for applications requiring precise coordination of power electronics, industrial machinery, and energy management systems.
The ABB 3BHE023784R2530 is a high-performance PP D113 B01-25-111000 Control Board designed for advanced process automation within ABB’s AC 800PEC distributed control system (DCS). As a core component of the AC 800PEC platform, the ABB 3BHE023784R2530 integrates modular I/O capabilities and high-speed control logic, making it ideal for applications requiring precise coordination of power electronics, industrial machinery, and energy management systems.
Featuring a CEX2-BUS RS422 interface and Anybus/Modbus TCP connectivity, the ABB 3BHE023784R2530 supports seamless integration with both legacy and modern automation networks. Its configurable slot architecture includes three UF D128 optional modules for expanding analog/digital I/O channels, while three additional empty slots allow future scalability. This design enables the controller to handle complex tasks such as motor drive control, grid synchronization, and real-time data acquisition in industries like power generation, oil & gas, and renewable energy.
With a 100 µs cycle time and FPGA-accelerated processing, the ABB 3BHE023784R2530 delivers exceptional responsiveness for applications like wind turbine converters and battery energy storage systems. It also supports MATLAB/Simulink code generation, streamlining the development of control algorithms and reducing time-to-market for customized solutions. Backed by ABB’s global engineering support, the ABB 3BHE023784R2530 ensures reliable operation in harsh industrial environments, combining rugged construction with advanced diagnostic capabilities.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | ABB 3BHE023784R2530 |
| Manufacturer | ABB |
| Product Type | Process Control Board (AC 800PEC Series) |
| Control Platform | AC 800PEC |
| Input/Output Slots | 6 slots (2 pre-configured, 4 expandable) |
| Communication Protocols | Modbus TCP, CEX2-BUS RS422 |
| Power Supply | 24 V DC ±10% |
| Cycle Time | 100 µs |
| Operating Temperature | -20°C to +60°C |
| Physical Dimensions | 145 mm (D) × 450 mm (H) × 100 mm (W) |
| Weight | 2.59 kg (net) |
| Mounting | Rack-mount (DIN rail compatible) |
| Expansion Modules | UF D128 (up to 3 units) |
| Certifications | CE, UL |
Main Features and Advantages
The ABB 3BHE023784R2530 stands out for its modular scalability and high-speed performance. Its pre-configured ANYIO-1 (CEX2-BUS RS422) and ANYIO-2 (Anybus/Modbus TCP) slots enable direct integration with ABB’s S800 I/O systems and third-party fieldbus devices, eliminating the need for additional gateways. The inclusion of three UF D128 modules allows users to add analog inputs/outputs, digital I/O, or specialized communication interfaces, adapting the controller to evolving process requirements.
The ABB 3BHE023784R2530 stands out for its modular scalability and high-speed performance. Its pre-configured ANYIO-1 (CEX2-BUS RS422) and ANYIO-2 (Anybus/Modbus TCP) slots enable direct integration with ABB’s S800 I/O systems and third-party fieldbus devices, eliminating the need for additional gateways. The inclusion of three UF D128 modules allows users to add analog inputs/outputs, digital I/O, or specialized communication interfaces, adapting the controller to evolving process requirements.
For software development, the ABB 3BHE023784R2530 leverages ABB’s Control Builder M and MATLAB/Simulink, enabling model-based design and automatic code generation. This reduces manual programming errors and accelerates prototyping, as demonstrated in applications like microgrid control and traction drives 23. The controller’s FPGA-optimized architecture ensures deterministic real-time control, critical for power electronics applications where nanosecond-level precision is essential.
Reliability is further enhanced by dual redundant power inputs and hot-swap capabilities, minimizing downtime during module replacement. The ABB 3BHE023784R2530 also supports remote diagnostics via Modbus TCP, allowing engineers to monitor performance and troubleshoot issues without physical access to the controller.
Application Areas
The ABB 3BHE023784R2530 excels in power-critical industries requiring high-speed control and scalability:
The ABB 3BHE023784R2530 excels in power-critical industries requiring high-speed control and scalability:
- Power Electronics: Used in wind turbine converters, grid-tie inverters, and battery energy storage systems to manage grid synchronization, harmonic mitigation, and energy optimization.
- Industrial Automation: Controls motor drives, process pumps, and compressors in chemical plants and oil refineries, ensuring stable operation under varying load conditions.
- Renewable Energy: Coordinates microgrid components (solar inverters, diesel generators) to maintain power quality and redundancy in off-grid applications.
- Transportation: Integrates with traction drives in electric vehicles and rail systems to optimize energy efficiency and braking regeneration.
Its Modbus TCP compatibility also makes it suitable for retrofitting legacy systems, as seen in power plant upgrades where the ABB 3BHE023784R2530 interfaces with older SCADA systems while providing modern cybersecurity features.
Related Products
- ABB 3BHE023784R2630: An upgraded version with additional communication protocols (e.g., PROFIBUS DP) and enhanced FPGA processing.
- ABB S800 I/O Modules: Compatible fieldbus modules for analog/digital signal conditioning and expansion.
- ABB CEX Communication Modules: Extend connectivity to industrial Ethernet or wireless networks.
- ABB Control Builder M: Programming software for configuring control logic and monitoring system health.
- MATLAB/Simulink: Model-based design tools for developing and deploying control algorithms on the ABB 3BHE023784R2530.
- ABB UF D128: Optional expansion module for adding analog I/O channels or specialized communication interfaces.
- ABB AC800M: A distributed control system (DCS) platform for plant-wide automation integration.
- ABB ProConOS: Real-time operating system for advanced programming and multitasking.
Installation and Maintenance
Installation Preparation:
Before installing the ABB 3BHE023784R2530, ensure the rack environment meets IP20 dust protection standards and provides adequate cooling (20–30°C ambient temperature). Secure the controller using DIN rail mounts and verify 24 V DC power connections. Configure communication parameters (IP address, baud rate) via ABB’s Control Builder M software, ensuring compatibility with connected devices. Use shielded cables for CEX2-BUS RS422 links to minimize electromagnetic interference.
Installation Preparation:
Before installing the ABB 3BHE023784R2530, ensure the rack environment meets IP20 dust protection standards and provides adequate cooling (20–30°C ambient temperature). Secure the controller using DIN rail mounts and verify 24 V DC power connections. Configure communication parameters (IP address, baud rate) via ABB’s Control Builder M software, ensuring compatibility with connected devices. Use shielded cables for CEX2-BUS RS422 links to minimize electromagnetic interference.
Maintenance Recommendations:
Perform quarterly inspections to check for loose connections and thermal stress on the UF D128 modules. Clean the controller’s vents with compressed air to prevent dust accumulation. Update firmware annually using ABB’s official tools to access bug fixes and new features. For critical applications, consider redundant power supplies and periodic health checks via Modbus TCP. If replacing the ABB 3BHE023784R2530, upgrade to the ABB 3BHE023784R2630 for improved compatibility with modern industrial protocols.
Perform quarterly inspections to check for loose connections and thermal stress on the UF D128 modules. Clean the controller’s vents with compressed air to prevent dust accumulation. Update firmware annually using ABB’s official tools to access bug fixes and new features. For critical applications, consider redundant power supplies and periodic health checks via Modbus TCP. If replacing the ABB 3BHE023784R2530, upgrade to the ABB 3BHE023784R2630 for improved compatibility with modern industrial protocols.
Product Warranty and Support
ABB provides a 1-year warranty for the ABB 3BHE023784R2530, covering defects in materials and workmanship. The controller is backed by ABB’s 24/7 technical support, offering remote diagnostics and firmware updates. Spare parts, including UF D128 modules and power supplies, are available with 3-day delivery after payment. ABB’s PowerCare service 协议 ensures proactive maintenance, optimizing system performance and extending lifecycle. With a focus on reliability and innovation, ABB guarantees the ABB 3BHE023784R2530 delivers exceptional value in mission-critical automation applications.
ABB provides a 1-year warranty for the ABB 3BHE023784R2530, covering defects in materials and workmanship. The controller is backed by ABB’s 24/7 technical support, offering remote diagnostics and firmware updates. Spare parts, including UF D128 modules and power supplies, are available with 3-day delivery after payment. ABB’s PowerCare service 协议 ensures proactive maintenance, optimizing system performance and extending lifecycle. With a focus on reliability and innovation, ABB guarantees the ABB 3BHE023784R2530 delivers exceptional value in mission-critical automation applications.
HS:8431310001
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