The ABB 5SDF0460F0001 3BHL000392P0101 is a groundbreaking integrated IGBT power and communication module, specifically engineered for ABB’s ACS800 and ACS880 series medium-voltage variable frequency drives (VFDs). This hybrid module combines a high-performance 6.5 kV IGBT power stage (5SDF0460F0001) with advanced communication and control functionality (3BHL000392P0101), serving as a all-in-one core component for power conversion and smart connectivity in modern industrial automation systems. As a flagship offering in ABB’s integrated drive solutions, ABB 5SDF0460F0001 3BHL000392P0101 delivers precise power regulation for medium-voltage motors while enabling seamless integration with industrial networks and IoT platforms, bridging the gap between power delivery and data-driven operations.
Designed to excel in harsh industrial environments, ABB 5SDF0460F0001 3BHL000392P0101 features robust thermal management, enhanced electromagnetic compatibility (EMC), and industrial-grade cybersecurity protocols, ensuring reliable performance amid voltage fluctuations, vibration, and network interference. Its plug-and-play compatibility with ABB’s flagship drive platforms simplifies system deployment, eliminating the need for separate power and communication modules and reducing configuration time for new installations or retrofits. Whether deployed in mission-critical power generation, heavy manufacturing, or renewable energy infrastructure, ABB 5SDF0460F0001 3BHL000392P0101 sets a new standard for integrated drive performance, combining ABB’s expertise in power electronics and industrial connectivity to deliver unmatched efficiency and reliability.
12 digital inputs, 6 digital outputs, 3 analog inputs (4-20 mA), 2 analog outputs (4-20 mA)
Cooling Method
Forced air cooling (redundant dual-fan design)
Operating Temperature Range
-15°C to +55°C
Storage Temperature Range
-40°C to +85°C
Protection Class
IP20 (module level)
Physical Dimensions (W×H×D)
580 mm × 980 mm × 420 mm
Weight
72 kg
Safety Compliance
IEC 61800-5-1, EN ISO 13849-1 (Category 3), SIL 2
Cybersecurity Features
Secure boot, encrypted communication, access control lists
Diagnostic Capabilities
Real-time power stage monitoring, network status tracking, fault logging
Main Features and Advantages
Integrated Power and Connectivity: ABB 5SDF0460F0001 3BHL000392P0101 eliminates the need for separate IGBT power modules and communication interfaces, reducing system complexity, footprint, and installation time. This all-in-one design streamlines wiring, minimizes potential failure points, and lowers overall system costs while maintaining high performance.
High Power Density and Efficiency: Equipped with a 6.5 kV enhanced IGBT power stage, ABB 5SDF0460F0001 3BHL000392P0101 delivers a 2200 kW power rating at 6.6 kV and 450 A continuous current, making it ideal for high-demand industrial applications. The advanced IGBT technology ensures a maximum operating efficiency of 98.9%, reducing energy losses and operational costs.
IoT-Ready and Multi-Protocol Support: With native support for OPC UA, MQTT, and industrial Ethernet protocols, ABB 5SDF0460F0001 3BHL000392P0101 seamlessly integrates with cloud platforms (e.g., ABB Ability™) and supervisory systems (PLCs, DCS, SCADA). This connectivity enables remote monitoring, predictive maintenance, and data-driven optimization, empowering businesses to transition to smart factory operations.
Robust Thermal and Environmental Resilience: The redundant dual-fan cooling system and optimized heat sink design of ABB 5SDF0460F0001 3BHL000392P0101 ensure efficient heat dissipation even in high-temperature environments. Combined with EMC shielding, surge protection (up to 2.5 kV), and a wide operating temperature range, the module delivers reliable performance in harsh industrial conditions, from offshore platforms to steel mills.
Enhanced Safety and Cybersecurity: ABB 5SDF0460F0001 3BHL000392P0101 meets SIL 2 safety standards and features comprehensive protection mechanisms (overvoltage, overcurrent, overtemperature, short-circuit). Its built-in cybersecurity protocols safeguard against unauthorized access and cyber threats, ensuring the integrity of both power delivery and data communication.
Application Fields
ABB 5SDF0460F0001 3BHL000392P0101 is tailored for high-power, connected drive systems in industries requiring reliable performance and smart connectivity. In the power generation sector, it is widely used in coal-fired, gas, and nuclear power plants to control boiler feed pumps, induced draft fans, and turbine auxiliary drives, enabling centralized monitoring and energy efficiency optimization. The module’s robust design also makes it ideal for oil and gas applications, including offshore platform compressors, pipeline pumping stations, and refinery agitators, where it withstands harsh environmental conditions while providing real-time operational data.
In the metallurgical industry, ABB 5SDF0460F0001 3BHL000392P0101 powers rolling mill drives, continuous casting machines, and blast furnace blowers, delivering the high torque and precise control needed for heavy-duty metal processing. It is extensively employed in renewable energy projects, such as offshore wind farms and utility-scale solar plants, connecting wind turbine pitch drives and solar tracker systems to grid management platforms for optimal energy output and remote maintenance. Additionally, the module finds applications in cement manufacturing (kiln drives, vertical mills), chemical processing (large compressors, reactor agitators), and water infrastructure (mega-pump stations), where its integrated design and connectivity enhance process stability and operational visibility.
For smart manufacturing initiatives, ABB 5SDF0460F0001 3BHL000392P0101 enables seamless integration of drive systems with factory IoT ecosystems, supporting predictive maintenance, energy management, and production optimization. Its multi-protocol support ensures compatibility with diverse industrial networks, making it a versatile solution for both legacy upgrades and new smart factory installations.
Related Products
ABB 5SDF0460F0002 3BHL000392P0102: Higher-current variant (500 A, 2500 kW) of the integrated module, ideal for ultra-high-power applications like large marine propulsion systems.
ABB 3BHL000388P0101: Safety-integrated control module, compatible with ABB 5SDF0460F0001 3BHL000392P0101 to add SIL 3 safety functions (STO, SS1) in critical applications.
ABB ACS880-37: Next-generation medium-voltage drive platform that fully integrates ABB 5SDF0460F0001 3BHL000392P0101 for complete smart drive solutions.
ABB 3BHE042816R0101: Ultra-high-power medium-voltage power module, complementary to ABB 5SDF0460F0001 3BHL000392P0101 in parallel drive configurations.
ABB Ability™ Connected Services: Cloud-based monitoring platform, optimized for use with ABB 5SDF0460F0001 3BHL000392P0101 for remote diagnostics and data analytics.
ABB 3BHL000386P0101: Drive redundancy module, enabling 1+1 fault-tolerant configurations with ABB 5SDF0460F0001 3BHL000392P0101 for mission-critical systems.
ABB 5SDF0310F0001 3BHL000392P0101: Lower-power variant (310 A, 1500 kW) of the integrated module, suitable for medium-demand industrial applications.
ABB DriveStudio Software: Configuration and monitoring tool specifically designed for programming and diagnosing ABB 5SDF0460F0001 3BHL000392P0101.
ABB 3BHL000389P0101: Safety expansion module, adding extra safe I/O channels to ABB 5SDF0460F0001 3BHL000392P0101 for complex safety configurations.
ABB AC500-S Safety PLC: Safety controller that communicates with ABB 5SDF0460F0001 3BHL000392P0101 via PROFIsafe for centralized safety management.
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