Description

Product Overview

The ABB 3HAC025338-006 is a precision-engineered servo drive module designed exclusively for ABB’s IRC5 industrial robot control system, delivering high-power, low-latency motor control to ensure smooth and accurate robotic motion. As a core component of ABB’s robot power transmission architecture, the ABB 3HAC025338-006 converts control signals from the IRC5 controller into precise electrical power for robot joints, enabling dynamic response to complex motion commands—critical for applications requiring micron-level positioning accuracy. The ABB 3HAC025338-006 integrates advanced vector control technology and adaptive load compensation, optimizing performance across varying payloads while minimizing energy consumption. Its ruggedized design and compliance with industrial robot safety standards make it an indispensable part of automated production lines, enhancing operational efficiency and reliability for ABB robot users worldwide. Whether used in new robot installations or as a replacement part for legacy systems, the ABB 3HAC025338-006 ensures consistent performance and seamless integration with ABB’s IRB series robots.

Technical Specifications

Parameter Name	Parameter Value
Product Model	ABB 3HAC025338-006
Manufacturer	ABB
Product Type	Industrial Robot Servo Drive Module
Rated Input Voltage	400-480V AC (3-Phase)
Output Power	15kW (Continuous), 30kW (Peak)
Output Current	35A (Continuous), 70A (Peak)
Communication Interface	ABB Robot Control Bus (RCB), Ethernet
Operating Temperature	0°C to +45°C
Physical Dimensions	280mm × 180mm × 320mm (W×H×D)
Installation Type	Panel Mount (With Heat Sink)
Protection Rating	IP21 (Enclosure), IEC 60529
MTBF (Mean Time Between Failures)	≥120,000 Hours
Compatible Robot Series	ABB IRB 6600, IRB 7600, IRB 8700
Safety Certifications	EN ISO 13849-1 (Cat. 3), IEC 61800-5-2
Weight	7.2 kg

Main Features and Advantages

Precision motion control: The ABB 3HAC025338-006 employs advanced vector control algorithms to achieve 0.01° positioning accuracy and 1ms dynamic response time, ensuring robots execute complex trajectories with consistent repeatability—essential for tasks like automotive welding, electronic component assembly, and precision material handling. This level of accuracy reduces product defects and improves production throughput.

Adaptive load management: Unlike standard servo drives, the ABB 3HAC025338-006 automatically adjusts torque and speed parameters based on real-time payload data, optimizing energy efficiency by up to 15% compared to fixed-parameter drives. This adaptability also extends the service life of robot joints by reducing mechanical stress during variable-load operations.

Seamless system compatibility: Designed as a native component of ABB’s IRC5 control system, the ABB 3HAC025338-006 requires no additional adapters for integration with ABB’s heavy-duty and large-payload robot series (IRB 6600 to IRB 8700). It supports plug-and-play configuration via ABB’s RobotStudio software, reducing commissioning time by 30% compared to third-party alternatives.

Robust safety and protection: Equipped with comprehensive fault protection mechanisms—including overcurrent, overvoltage, overtemperature, and short-circuit protection—the ABB 3HAC025338-006 adheres to strict industrial safety standards. It features a built-in emergency stop interface and torque limiting function, preventing equipment damage and ensuring operator safety in high-risk environments.

Application Fields

The ABB 3HAC025338-006 is primarily deployed in industrial robot applications across high-volume manufacturing sectors, including automotive production (body-in-white welding, paint shop automation, final assembly), heavy machinery manufacturing (component machining, assembly line automation), and aerospace (precision part handling, aircraft component assembly). In automotive plants, the ABB 3HAC025338-006 powers ABB IRB 7600 and 8700 robots for tasks like spot welding and material transport, where high payload capacity and motion accuracy are critical to meeting production targets.

In heavy machinery factories, the module enables robots to handle large, bulky components (up to 500kg) with precise positioning, streamlining assembly processes for excavators, turbines, and industrial pumps. The ABB 3HAC025338-006 also finds applications in electronic manufacturing, where it supports high-speed pick-and-place operations with micron-level accuracy, ensuring consistent quality for circuit board assembly. Additionally, its rugged design makes it suitable for harsh industrial environments, such as foundries and forging plants, where temperature fluctuations and dust are common. As a replacement part, the ABB 3HAC025338-006 is widely used to restore performance in aging ABB robot systems, extending their operational lifecycle and avoiding costly full-system replacements.

ABB 3HAC025338-006 Industrial Robot Servo Drive Module ABB 3HAC025338-006

ABB 3HAC025338-006 Industrial Robot Servo Drive Module ABB 3HAC025338-006

Description

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