The ABB 3BHL000392P0001 is a next-generation communication and control integration module specifically engineered for ABB’s ACS800 and ACS880 series variable frequency drives (VFDs), serving as a central hub for seamless connectivity between drive systems, industrial networks, and IoT platforms. This advanced module integrates cutting-edge multi-protocol communication, edge computing capabilities, and centralized control logic, enabling real-time data exchange, remote monitoring, and intelligent decision-making in modern industrial automation. As a flagship connectivity solution in ABB’s drive ecosystem, ABB 3BHL000392P0001 bridges the gap between legacy control systems and smart factory initiatives, empowering businesses to optimize operational efficiency, reduce downtime, and unlock data-driven insights.
Designed to thrive in diverse industrial environments, ABB 3BHL000392P0001 features enhanced cybersecurity protocols, robust electromagnetic compatibility (EMC) shielding, and wide environmental tolerance, ensuring reliable performance amid voltage fluctuations, network interference, and extreme temperatures. Its plug-and-play integration with ABB’s flagship drive platforms simplifies system deployment, allowing for seamless retrofitting of existing drives or integration into new smart factory setups. Whether deployed in manufacturing, renewable energy, or critical infrastructure, ABB 3BHL000392P0001 delivers industry-leading connectivity and control flexibility, solidifying its position as an indispensable component for future-ready industrial drive systems.
16 digital inputs, 8 digital outputs, 4 analog inputs (4-20 mA/0-10 V), 2 analog outputs (4-20 mA)
Processing Speed
60 µs per control cycle
Edge Computing Capabilities
Local data logging, analytics, and event processing
Operating Temperature Range
-15°C to +55°C
Storage Temperature Range
-40°C to +85°C
Protection Class
IP20 (module level)
Physical Dimensions (W×H×D)
145 mm × 192 mm × 78 mm
Weight
1.9 kg
EMC Compliance
IEC 61800-3, EN 55022, FCC Part 15
Cybersecurity Features
Secure boot, encrypted communication, access control
Diagnostic Capabilities
Real-time network status monitoring, fault logging, data analytics
Main Features and Advantages
IoT-Ready Connectivity: ABB 3BHL000392P0001 supports modern IoT protocols such as OPC UA and MQTT, enabling seamless integration with cloud platforms (e.g., ABB Ability™) and industrial IoT (IIoT) ecosystems. This connectivity allows for remote monitoring, predictive maintenance, and data-driven optimization of drive systems, reducing operational costs and maximizing uptime.
Multi-Protocol Versatility: With support for ABB DriveBus, Modbus RTU/TCP, PROFINET, and Ethernet/IP, ABB 3BHL000392P0001 eliminates compatibility barriers between diverse control systems (PLCs, DCS, SCADA) and ABB drives. This versatility ensures seamless integration with existing infrastructure while future-proofing for smart factory upgrades.
Edge Computing Power: Equipped with local data logging and analytics capabilities, ABB 3BHL000392P0001 processes operational data at the edge, reducing latency and bandwidth usage. It enables real-time event processing, trend analysis, and automated alerts, empowering operators to make informed decisions without relying on cloud connectivity.
Expanded I/O and Rapid Processing: Featuring 16 digital inputs, 8 digital outputs, and 4 analog inputs, ABB 3BHL000392P0001 offers flexible connectivity for sensors, actuators, and manual control devices. The 60 µs control cycle ensures near-instantaneous signal processing, enhancing drive system responsiveness and precision in critical applications.
Robust Cybersecurity and Durability: ABB 3BHL000392P0001 incorporates advanced cybersecurity features, including secure boot, encrypted communication, and access control, protecting drive systems from unauthorized access and cyber threats. Its rugged design—with EMC shielding, surge protection (up to 2 kV), and wide temperature tolerance—ensures reliable performance in harsh industrial environments.
Application Fields
ABB 3BHL000392P0001 is tailored for connected drive systems in industries embracing smart manufacturing and IIoT integration. In the automotive sector, it is widely used in robotic assembly lines, conveyor systems, and paint shops, enabling centralized control and real-time data exchange between ABB drives and factory IoT platforms. This connectivity optimizes production throughput, reduces downtime via predictive maintenance, and supports flexible manufacturing workflows.
In the renewable energy industry, ABB 3BHL000392P0001 plays a critical role in wind farms and solar plants, connecting wind turbine pitch drives and solar tracker systems to cloud-based monitoring platforms. It enables remote performance monitoring, energy output optimization, and predictive maintenance, maximizing the efficiency of renewable energy assets. The module’s multi-protocol support also facilitates integration with grid management systems, ensuring stable power distribution.
In power generation plants (coal-fired, gas, nuclear), ABB 3BHL000392P0001 integrates boiler feed pumps, induced draft fans, and turbine auxiliary drives with DCS and IIoT systems, enabling centralized control and data analytics for improved energy efficiency and compliance. It is extensively employed in oil and gas facilities (offshore platforms, pipeline compressors) and chemical processing plants, where remote monitoring and cybersecurity are critical for safe and efficient operations. Additionally, the module finds applications in water and wastewater treatment plants (large pump stations) and smart buildings, where connected drive systems enhance resource efficiency and operational visibility.
Related Products
ABB 3BHL000385P0101: Drive interface control module, complementary to ABB 3BHL000392P0001 for enhanced I/O and control in complex systems.
ABB 3BHE042816R0101: Ultra-high-power medium-voltage power module, designed to work seamlessly with ABB 3BHL000392P0001 in ACS880 drive systems.
ABB ACS880-37: Next-generation medium-voltage drive platform that integrates ABB 3BHL000392P0001 for complete smart drive solutions.
ABB Ability™ Connected Services: Cloud-based monitoring platform, optimized for use with ABB 3BHL000392P0001 for remote diagnostics and data analytics.
ABB 3BHL000388P0101: Safety-integrated control module, compatible with ABB 3BHL000392P0001 for combined safety and connectivity in critical applications.
ABB DriveStudio Software: Configuration tool for programming, diagnosing, and monitoring ABB 3BHL000392P0001 and associated drive systems.
ABB 3BHE035301R0001: High-power medium-voltage power module, a core companion to ABB 3BHL000392P0001 in ACS800 drive systems.
ABB 3BHL000383P0101: Communication expansion module, adding Time-Sensitive Networking (TSN) support to ABB 3BHL000392P0001 for ultra-low-latency applications.
ABB AC500 PLC: Programmable logic controller, seamlessly communicating with ABB 3BHL000392P0001 for centralized control in industrial automation systems.
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+86 18030182217
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