The ABB 3BHL000388P0101 is a safety-integrated drive control module specifically engineered for ABB’s ACS800 and ACS880 series variable frequency drives (VFDs), serving as a critical component in functional safety systems for mission-critical industrial automation. This advanced module integrates SIL 3-certified safety logic, real-time risk mitigation, and seamless coordination between drive operations and safety protocols, ensuring compliance with global safety standards while maintaining operational efficiency. As a flagship safety offering in ABB’s drive control ecosystem, ABB 3BHL000388P0101 enables core safety functions such as Safe Torque Off (STO), Safe Stop 1 (SS1), and Safe Operating Stop (SOS), eliminating hazardous motion in abnormal conditions without compromising drive performance.
Designed to withstand harsh industrial environments, ABB 3BHL000388P0101 features enhanced fault detection mechanisms, electromagnetic compatibility (EMC) shielding, and wide environmental tolerance, ensuring reliable safety performance amid voltage fluctuations, vibration, and extreme temperatures. Its plug-and-play integration with ABB’s flagship drive platforms simplifies safety system deployment, reducing configuration time for new installations and retrofitting of existing drives with safety upgrades. Whether deployed in safety-critical sectors such as oil and gas, power generation, or manufacturing, ABB 3BHL000388P0101 delivers industry-leading safety integrity and operational continuity, solidifying its position as an indispensable component for safe drive systems.
ABB DriveBus, Modbus RTU/TCP, PROFINET, Safety over PROFINET (PROFIsafe)
Safety Inputs/Outputs
4 safe digital inputs, 2 safe digital outputs (PNP/NPN configurable)
Operating Temperature Range
-15°C to +55°C
Storage Temperature Range
-40°C to +85°C
Protection Class
IP20 (module level)
Physical Dimensions (W×H×D)
142 mm × 190 mm × 76 mm
Weight
1.8 kg
EMC Compliance
IEC 61800-3, EN 55022, FCC Part 15
Safety Standards Compliance
IEC 61508, EN ISO 13849-1 (Category 4)
Diagnostic Capabilities
Safety status monitoring, fault logging, integrity check, event timestamping
Main Features and Advantages
SIL 3-Certified Safety Integrity: ABB 3BHL000388P0101 is certified to SIL 3 (IEC 61508) and EN ISO 13849-1 Category 4, providing the highest level of safety integrity for drive systems in critical applications. Its redundant safety logic ensures reliable fault detection and response, preventing hazardous motion and protecting personnel, equipment, and processes.
Comprehensive Safety Functions: Equipped with core safety functions including STO, SS1, and SOS, ABB 3BHL000388P0101 addresses diverse safety requirements—from immediate torque cutoff to controlled deceleration—adapting to different industrial scenarios without the need for additional safety hardware.
Seamless Drive and Network Integration: Designed exclusively for ABB ACS800 and ACS880 drives, ABB 3BHL000388P0101 offers plug-and-play compatibility with no custom wiring or firmware modifications. It supports Safety over PROFINET (PROFIsafe) and other standard protocols, enabling integration with safety PLCs and supervisory systems for centralized safety management.
Advanced Diagnostics and Monitoring: ABB 3BHL000388P0101 provides real-time safety status feedback, detailed fault logging, and integrity checks via the drive’s HMI or remote monitoring software. Operators can track safety function activation, diagnose issues rapidly, and ensure compliance with safety regulations through timestamped event records.
Robust Industrial Durability: Built to withstand harsh industrial conditions, ABB 3BHL000388P0101 features EMC shielding, surge protection (up to 2 kV), and a rugged housing resistant to dust, vibration, and temperature extremes. Its wide operating temperature range (-15°C to +55°C) ensures reliable safety performance in diverse environments, from offshore platforms to manufacturing plants.
Application Fields
ABB 3BHL000388P0101 is tailored for safety-critical drive systems in industries where hazardous motion poses significant risks to personnel or processes. In the oil and gas sector, it is widely used in offshore platform pumps, pipeline compressors, and refinery agitators, ensuring safe shutdowns during emergency conditions to prevent environmental hazards or equipment damage. The module’s SIL 3 certification also makes it ideal for power generation applications, protecting boiler feed pumps, turbine auxiliary drives, and flue gas systems in coal-fired, gas, and nuclear power plants.
In the manufacturing industry, ABB 3BHL000388P0101 safeguards robotic workcells, conveyor systems, and packaging machinery, enabling safe human-machine interaction while maintaining production efficiency. It is extensively employed in automotive assembly lines, pharmaceutical manufacturing, and food processing facilities, where compliance with strict safety regulations (e.g., OSHA, CE) is mandatory. Additionally, the module finds critical applications in mining and mineral processing (hoist systems, mill drives), water and wastewater treatment (large pump stations), and chemical processing (reactor agitators), where unplanned hazardous motion could lead to catastrophic outcomes.
For renewable energy projects such as offshore wind farms and utility-scale solar plants, ABB 3BHL000388P0101 ensures safe operation of wind turbine pitch drives and solar tracker systems, providing reliable emergency stop functionality to protect maintenance personnel and expensive equipment. Its compatibility with ABB’s digital monitoring platforms enables remote safety status checks and compliance reporting, further enhancing operational efficiency.
Related Products
ABB 3BHL000385P0101: Drive interface control module, paired with ABB 3BHL000388P0101 for complete control and safety integration in ACS800/ACS880 drives.
ABB 3BHE042816R0101: Ultra-high-power medium-voltage power module, designed to work seamlessly with ABB 3BHL000388P0101 in safety-critical ACS880 drive systems.
ABB ACS880-37: Next-generation medium-voltage drive platform that integrates ABB 3BHL000388P0101 for complete safety-integrated solutions.
ABB 3BHL000383P0101: PROFIsafe communication module, enhancing ABB 3BHL000388P0101’s compatibility with safety PLCs and distributed safety systems.
ABB DriveStudio Software: Configuration tool for programming safety parameters, diagnosing faults, and monitoring ABB 3BHL000388P0101’s safety status.
ABB 3BHE035301R0001: High-power medium-voltage power module, a core companion to ABB 3BHL000388P0101 in safety-critical ACS800 drive systems.
ABB 3BHL000386P0101: Drive redundancy module, enabling fault-tolerant safety configurations when paired with ABB 3BHL000388P0101.
ABB AC500-S Safety PLC: Safety controller that communicates with ABB 3BHL000388P0101 via PROFIsafe for centralized safety system management.
ABB 3BHE033068P106: Mid-range power module, ideal for pairing with ABB 3BHL000388P0101 in medium-power safety-integrated drive setups.
ABB 3BHL000389P0101: Safety expansion module, adding additional safe I/O channels to ABB 3BHL000388P0101 for complex safety scenarios.
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+86 18030182217
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