The ABB 3BHL000385P0101 is a high-performance drive interface control module specifically engineered for ABB’s ACS800 and ACS880 series variable frequency drives (VFDs), serving as a critical bridge between the drive’s power stage and external control systems in industrial automation setups. This advanced module integrates multi-protocol communication capabilities, real-time signal conversion, and distributed control logic, enabling seamless coordination between motor drives, PLCs, and supervisory systems. As a key component in ABB’s drive control ecosystem, ABB 3BHL000385P0101 facilitates precise command transmission, operational data feedback, and system-level synchronization, ensuring optimal performance of medium-to-high power motor applications.
Designed to thrive in harsh industrial environments, ABB 3BHL000385P0101 features enhanced electromagnetic interference (EMI) shielding, surge protection, and wide operating temperature tolerance, ensuring reliable operation amid voltage fluctuations, mechanical vibration, and dusty or humid conditions. Its plug-and-play compatibility with ABB’s flagship drive platforms simplifies system integration, reducing configuration time for new installations and legacy upgrades. Whether deployed in heavy manufacturing, critical infrastructure, or process industries, ABB 3BHL000385P0101 delivers unmatched interface reliability and control flexibility, solidifying its position as an indispensable component in modern industrial drive systems.
12 digital inputs (24 VDC), 6 digital outputs (relay), 4 analog inputs (4-20 mA/0-10 V), 2 analog outputs (4-20 mA)
Processing Speed
80 µs per control cycle
Operating Temperature Range
-15°C to +55°C
Storage Temperature Range
-40°C to +85°C
Protection Class
IP20 (module level)
Physical Dimensions (W×H×D)
138 mm × 185 mm × 72 mm
Weight
1.6 kg
EMC Compliance
IEC 61800-3, EN 55022, FCC Part 15
Firmware Upgrade
Via ABB DriveStudio or web-based interface
Diagnostic Capabilities
Real-time fault logging, signal integrity monitoring, protocol status feedback
Main Features and Advantages
Multi-Protocol Communication Versatility: ABB 3BHL000385P0101 supports a comprehensive suite of industrial communication protocols, including Modbus TCP, PROFINET, and Ethernet/IP, enabling seamless integration with diverse control systems (PLCs, SCADA, DCS) and IoT platforms. This flexibility eliminates compatibility barriers, allowing the module to adapt to existing infrastructure or future-proof new installations for smart factory initiatives.
Ultra-Fast Signal Processing: With a processing speed of 80 µs per control cycle, ABB 3BHL000385P0101 ensures near-instantaneous transmission of control commands and operational data, minimizing latency in critical applications such as precision motion control or process regulation. This rapid response enhances drive system stability and motor performance, reducing mechanical wear and energy waste.
Expanded I/O Capabilities: Equipped with 12 digital inputs, 6 digital outputs, and 4 analog inputs, ABB 3BHL000385P0101 offers flexible connectivity for sensors, actuators, and manual control devices. The dual analog outputs enable simultaneous regulation of two independent process variables, making it suitable for complex multi-loop control scenarios.
Robust Industrial Durability: Built to withstand extreme industrial conditions, ABB 3BHL000385P0101 features EMI shielding, surge protection (up to 2 kV), and a rugged plastic housing resistant to dust and vibration. The wide operating temperature range (-15°C to +55°C) ensures reliable performance in cold warehouses, hot manufacturing plants, or outdoor installations.
Simplified Integration and Diagnostics: ABB 3BHL000385P0101 offers plug-and-play compatibility with ABB ACS800 and ACS880 drives, eliminating the need for custom wiring or firmware modifications. Advanced diagnostic features, including real-time fault logging and protocol status feedback, enable rapid troubleshooting via the drive’s HMI or remote software, minimizing downtime and maintenance costs.
Application Fields
ABB 3BHL000385P0101 is a versatile interface module tailored for medium-to-high power drive systems in industries requiring reliable control integration and data exchange. In the metallurgical industry, it is widely used in rolling mill drives, continuous casting machines, and blast furnace auxiliary systems, facilitating seamless communication between PLCs and ABB drives to ensure precise speed and torque regulation during metal processing. The module’s robust design also makes it ideal for power generation applications, connecting boiler feed pump drives, induced draft fans, and turbine systems to centralized DCS platforms in coal-fired, gas, and nuclear power plants.
In the mining and mineral processing sector, ABB 3BHL000385P0101 manages large conveyor drives, mill systems, and hoist mechanisms, enabling real-time data sharing between local controls and remote monitoring centers for efficient material handling. It is extensively employed in cement manufacturing, integrating kiln drives, vertical mills, and cooler systems with process control networks to optimize energy consumption and production throughput. Additionally, the module finds applications in oil and gas facilities (pipeline compressors, offshore platform pumps), water and wastewater treatment plants (aeration systems, large pump stations), and chemical processing facilities (reactor agitators, centrifuges), where it ensures stable, synchronized operation of critical drive systems.
For renewable energy projects such as offshore wind farms and solar thermal plants, ABB 3BHL000385P0101 plays a key role in grid integration, connecting wind turbine or solar tracker drives to SCADA systems for remote monitoring and control. Its multi-protocol support enables compatibility with diverse renewable energy infrastructure, maximizing operational efficiency and minimizing downtime.
Related Products
ABB 3BHL000385P0102: Enhanced variant with additional Ethernet ports and OPC UA compatibility, ideal for IoT-enabled smart factory applications.
ABB 3BHE042816R0101: Ultra-high-power medium-voltage power module, designed to work seamlessly with ABB 3BHL000385P0101 in ABB ACS880 drives.
ABB ACS880-37: Next-generation medium-voltage drive platform that integrates ABB 3BHL000385P0101 for complete drive solutions.
ABB 3BHL000383P0101: Communication expansion module, adding Profinet IRT and Time-Sensitive Networking (TSN) support to ABB 3BHL000385P0101.
ABB DriveStudio Software: Configuration and monitoring tool specifically designed for programming and diagnosing ABB 3BHL000385P0101.
ABB 3BHE035301R0001: High-power medium-voltage power module, a core companion to ABB 3BHL000385P0101 in ABB ACS800 drives.
ABB 3BHL000384P0101: Safety interface module, enabling functional safety integration (SIL 2) for ABB 3BHL000385P0101 in critical applications.
ABB ACS800-37-0400-5: Medium-voltage drive unit compatible with ABB 3BHL000385P0101 for mid-range power applications.
ABB 3BHE033068P106: Mid-range power module, ideal for pairing with ABB 3BHL000385P0101 in medium-power drive systems.
ABB 3BHL000386P0101: Redundancy module, enabling hot-swappable backup of ABB 3BHL000385P0101 for fault-tolerant systems.
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