The ABB 3BHE042816R0101 is a next-generation high-power medium-voltage power module specifically engineered for ABB’s ACS800 and ACS880 series variable frequency drives (VFDs), emerging as a flagship component in large-scale industrial automation and motor control systems. Leveraging advanced 6.5 kV IGBT semiconductor technology with enhanced switching characteristics, this module delivers unparalleled power conversion precision, enabling reliable control of ultra-high-capacity medium-voltage motors in mission-critical applications. As a cutting-edge offering in ABB’s power electronics lineup, ABB 3BHE042816R0101 excels at converting fixed-frequency AC power to variable-frequency output, optimizing energy efficiency while extending the service life of heavy-duty industrial machinery.
Designed to withstand the most demanding industrial environments, ABB 3BHE042816R0101 features reinforced insulation systems and intelligent thermal management, ensuring consistent performance under extreme load cycles, voltage fluctuations, and harsh ambient conditions. Its seamless compatibility with both ABB ACS800 and ACS880 drive platforms simplifies system integration, reducing deployment time and configuration complexity for large-scale new installations and legacy system upgrades alike. Whether powering industrial megaprojects or critical infrastructure, ABB 3BHE042816R0101 sets a new standard for high-power reliability, combining ABB’s decades of engineering expertise with cost-effective operation to meet the evolving demands of modern industrial automation.
Technical Specifications
Parameter Name
Parameter Value
Product Model
ABB 3BHE042816R0101
Manufacturer
ABB
Product Type
Ultra-High-Power Medium-Voltage Power Module
Rated Voltage
4.16 kV / 6.6 kV / 10 kV
Rated Current
250 A (continuous)
Power Rating
1500 kW @ 4.16 kV
Semiconductor Technology
6.5 kV Grade IGBT (Enhanced Switching)
Cooling Method
Forced air cooling (quad-fan redundant design)
Operating Temperature Range
-15°C to +50°C
Storage Temperature Range
-40°C to +85°C
Protection Class
IP21 (module level, splash-proof)
Communication Interface
ABB DriveBus, Modbus RTU, PROFIBUS DP, PROFINET
Physical Dimensions (W×H×D)
550 mm × 950 mm × 380 mm
Weight
65 kg
Isolation Voltage
20 kV (rms, 1 minute)
Switching Frequency
0.8 kHz – 5 kHz (adjustable)
Fault Response Time
< 15 µs
Efficiency
Up to 98.9%
Main Features and Advantages
Ultra-High Power Density: ABB 3BHE042816R0101 delivers an impressive 1500 kW power rating at 4.16 kV, coupled with a 250 A continuous current capacity, making it ideal for ultra-large industrial applications such as large-scale mining equipment, marine propulsion systems, and industrial turbomachinery. This power density ensures it can handle the most demanding load requirements while maintaining compact dimensions.
Intelligent Redundant Cooling: Equipped with a quad-fan forced air cooling system and optimized heat sink geometry, ABB 3BHE042816R0101 ensures superior heat dissipation even in extreme operating conditions. The redundant fan design provides fail-safe operation—if one fan malfunctions, the remaining fans automatically adjust to maintain thermal stability, minimizing downtime and enhancing system resilience.
Multi-Voltage and Multi-Protocol Compatibility: Supporting 4.16 kV, 6.6 kV, and 10 kV rated voltages, ABB 3BHE042816R0101 offers flexible deployment across diverse industrial sectors. Its compatibility with ABB DriveBus, Modbus RTU, PROFIBUS DP, and PROFINET enables seamless integration with existing control systems, facilitating remote monitoring, data analytics, and centralized control for smart factory implementations.
Enhanced Safety and Durability: With 20 kV isolation voltage and comprehensive protection mechanisms (overvoltage, overcurrent, overtemperature, short-circuit, ground fault, and IGBT junction temperature protection), ABB 3BHE042816R0101 meets the most stringent global safety standards (IEC 61800-5-1, UL 1558, CSA C22.2, GB/T 12668). The robust mechanical construction and high-grade materials ensure resistance to vibration, humidity, and electrical stress, extending the module’s service life to over 100,000 operating hours.
Precision Control and Energy Efficiency: The adjustable switching frequency (0.8 kHz – 5 kHz) allows fine-tuning for optimal motor performance and energy savings, while the enhanced IGBT technology delivers a maximum operating efficiency of 98.9%. The ultra-fast fault response time (< 15 µs) minimizes damage to the module and connected equipment during abnormal conditions, ensuring system stability and reducing maintenance costs.
Application Fields
ABB 3BHE042816R0101 is tailored for ultra-high-power medium-voltage motor control in industries where uncompromising reliability and performance are critical. In the mining and mineral processing sector, it powers large-scale SAG mills, ball mills, and long-distance conveyor systems, delivering the sustained high torque required for continuous material handling and mineral extraction. The module’s robust design and multi-voltage compatibility also make it ideal for marine applications, including large cargo ship propulsion systems, offshore platform thrusters, and port crane drives, operating reliably in saltwater environments and extreme temperature fluctuations.
In the power generation industry, ABB 3BHE042816R0101 controls large boiler feed pumps, induced draft fans, and flue gas desulfurization systems in coal-fired, gas, and nuclear power plants, enhancing energy efficiency and reducing emissions. It is extensively employed in heavy manufacturing, including steel mills (continuous casting machines, hot rolling mill drives) and cement plants (kiln drives, large vertical mills), where it ensures consistent production quality and process stability for high-volume operations.
For utility-scale renewable energy projects, such as offshore wind farms and concentrated solar power plants, ABB 3BHE042816R0101 plays a critical role in grid integration, converting variable-frequency power from generators to stable, grid-compatible electricity. It also finds applications in water infrastructure, powering large pumps in municipal water supply systems and wastewater treatment plants, as well as in chemical and petrochemical facilities (large compressors, reactor agitators) where high-power control and operational safety are paramount.
Related Products
ABB 3BHE035301R0001: Mid-range variant (200 A, 1200 kW) of the same series, suitable for high-power applications with moderate load requirements.
ABB 3BHE042817R0102: Higher-power model (300 A, 1800 kW) designed for ultra-large industrial systems such as large-scale marine propulsion and industrial turbomachinery.
ABB ACS800-37: Medium-voltage drive inverter unit that directly integrates ABB 3BHE042816R0101 for complete high-power conversion solutions.
ABB ACS880-37: Next-generation medium-voltage drive compatible with ABB 3BHE042816R0101, offering advanced digital control and IoT connectivity features.
ABB 3BHE028359R0101: High-performance IGBT gate driver module, essential for optimizing switching performance and protection of ABB 3BHE042816R0101.
ABB 3BHE036487R0102: Industrial-grade cooling unit engineered to complement ABB 3BHE042816R0101 in high-temperature or high-load operating environments.
ABB 3BHE041566R0102: Redundancy module enabling parallel operation of multiple ABB 3BHE042816R0101 units for enhanced system reliability and fault tolerance.
ABB 3BHE034036R0101: High-precision voltage sensing module providing real-time feedback to ABB 3BHE042816R0101 for precise power regulation.
ABB 3BHE038723R0101: Communication expansion module adding Ethernet/IP and Modbus TCP compatibility to ABB 3BHE042816R0101.
ABB 3BHE043217R0001: Predictive maintenance module enhancing ABB 3BHE042816R0101’s diagnostic capabilities with real-time component health monitoring.
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