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Product Description: ABB 3BHE035301R0001
Product Overview
The ABB 3BHE035301R0001 is a high-capacity medium-voltage power module engineered specifically for ABB’s ACS800 series variable frequency drives (VFDs), serving as a cornerstone component in high-power industrial automation and motor control systems. Built on advanced 6.5 kV IGBT semiconductor technology, this module delivers exceptional power conversion performance, enabling precise regulation of large-scale medium-voltage motors in mission-critical applications. As a flagship offering in ABB’s power electronics portfolio, ABB 3BHE035301R0001 excels at converting fixed-frequency AC power to variable-frequency output, optimizing energy efficiency while ensuring the reliability and longevity of heavy-duty industrial machinery.
Designed to thrive in harsh industrial environments, ABB 3BHE035301R0001 features enhanced insulation capabilities and robust thermal management, ensuring consistent operation under extreme load fluctuations and temperature variations. Its seamless compatibility with ABB’s ACS800 drive platform simplifies system integration, reducing deployment time and configuration complexity for both new installations and large-scale retrofits. Whether powering industrial giants or critical infrastructure, ABB 3BHE035301R0001 sets a benchmark for high-power performance, combining superior engineering with cost-effectiveness to meet the demands of modern industrial automation.
Ultra-High Power Capacity: ABB 3BHE035301R0001 delivers an impressive 1200 kW power rating at 4.16 kV, making it ideal for ultra-high-demand applications that require sustained high torque and continuous operation. The 200 A continuous current capacity outperforms standard modules, enabling control of large motors in heavy-industry scenarios.
Redundant Thermal Management: Equipped with a triple-fan forced air cooling system and optimized heat sink design, ABB 3BHE035301R0001 ensures reliable heat dissipation even in extreme operating conditions. The redundant fan design provides backup in case of a fan failure, minimizing downtime and enhancing system resilience.
Multi-Protocol Communication: Supporting ABB DriveBus, Modbus RTU, and PROFIBUS DP, ABB 3BHE035301R0001 offers flexible integration with diverse control systems. This compatibility allows seamless connectivity with existing industrial networks, enabling remote monitoring, data logging, and centralized control.
Enhanced Safety and Durability: With 15 kV isolation voltage and comprehensive protection mechanisms (overvoltage, overcurrent, overtemperature, short-circuit, and ground fault protection), ABB 3BHE035301R0001 meets stringent global safety standards (IEC 61800-5-1, UL 1558, CSA C22.2). The robust construction and high-grade components ensure resistance to electrical stress and environmental wear, extending service life.
Precision Control and Efficiency: The adjustable switching frequency (1 kHz – 6 kHz) allows fine-tuning for optimal motor performance and energy efficiency, with a maximum operating efficiency of 98.8%. The fast fault response time (< 20 µs) minimizes damage to the module and connected equipment during abnormal conditions, ensuring system stability.
Application Fields
ABB 3BHE035301R0001 is tailored for high-power medium-voltage motor control in industries where reliability and performance are non-negotiable. In the mining sector, it powers large-scale conveyors, mill drives, and hoist systems, delivering the high torque required for continuous material handling and mineral processing. The module’s robust design also makes it ideal for marine applications, including ship propulsion systems and offshore platform thrusters, operating reliably in saltwater environments and extreme temperature fluctuations.
In the power generation industry, ABB 3BHE035301R0001 controls large boiler feed pumps, induced draft fans, and flue gas desulfurization systems in coal-fired, gas, and nuclear power plants, enhancing energy efficiency and reducing emissions. It is extensively employed in heavy manufacturing, including steel mills (continuous casting machines, rolling mill drives) and cement plants (kiln drives, large grinding mills), where it ensures consistent production quality and process stability.
For utility-scale renewable energy projects, such as large wind farms and solar thermal plants, ABB 3BHE035301R0001 plays a critical role in grid integration, converting variable-frequency power from generators to stable, grid-compatible electricity. It also finds applications in water infrastructure, powering large pumps in municipal water supply systems and wastewater treatment plants, as well as in chemical processing facilities (large compressors, mixers) where high-power control and operational safety are paramount.
Related Products
ABB 3BHE033068P106: Mid-range variant (160 A, 800 kW) of the same series, suitable for medium-to-high power applications with moderate load requirements.
ABB 3BHE035302R0002: Higher-power model (250 A, 1500 kW) designed for ultra-large industrial systems such as large-scale marine propulsion and industrial turbomachinery.
ABB ACS800-37: Medium-voltage drive inverter unit that directly integrates ABB 3BHE035301R0001 for complete high-power conversion solutions.
ABB 3BHE028359R0101: High-performance IGBT gate driver module, essential for optimizing switching performance and protection of ABB 3BHE035301R0001.
ABB 3BHE036487R0102: Industrial-grade cooling unit engineered to complement ABB 3BHE035301R0001 in high-temperature or high-load operating environments.
ABB 3BHE041566R0102: Redundancy module enabling parallel operation of multiple ABB 3BHE035301R0001 units for enhanced system reliability and fault tolerance.
ABB ACS880-37: Next-generation medium-voltage drive compatible with ABB 3BHE035301R0001, offering advanced digital control and IoT connectivity features.
ABB 3BHE034036R0101: High-precision voltage sensing module providing real-time feedback to ABB 3BHE035301R0001 for precise power regulation.
ABB 3BHE038723R0101: Communication expansion module adding Ethernet/IP and PROFINET compatibility to ABB 3BHE035301R0001.