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Product Overview
The ABB 3BHE023784R2630 is a pinnacle thyristor power module from ABB’s elite 3BHE product series, engineered to redefine performance in ultra-high-power conversion and control for mission-critical industrial and energy infrastructure. As the latest advancement in ABB’s semiconductor technology, ABB 3BHE023784R2630 integrates fifth-generation thyristor chips with reinforced press-pack encapsulation, delivering unmatched voltage and current handling capabilities, minimal energy losses, and exceptional durability in the most extreme operating environments—from 700MW+ nuclear power plants to offshore wind farms and heavy-industry facilities. This module serves as the backbone of large-scale generator excitation systems, heavy-duty industrial drives, and high-voltage DC (HVDC) transmission networks, positioning ABB 3BHE023784R2630 as the definitive choice for engineers demanding uncompromised reliability, efficiency, and scalability in critical operations where downtime is cost-prohibitive.
Designed for seamless integration within ABB’s automation ecosystem, ABB 3BHE023784R2630 offers full compatibility with ABB’s 800xA DCS, UFC series excitation controllers, and third-party automation platforms, making it versatile for greenfield projects and retrofitting legacy systems alike. Its industry-leading power density, compact mechanical footprint, and next-generation thermal management system ensure consistent performance even in extreme temperature fluctuations, high vibration, and corrosive atmospheres—solidifying ABB 3BHE023784R2630 as a global benchmark for high-power semiconductor modules in the automation industry.
Technical Specifications
Parameter Name
Parameter Value
Product Model
ABB 3BHE023784R2630
Manufacturer
ABB
Product Type
Thyristor Power Module
Rated Voltage
6000V DC
Rated Current
2400A (at 25°C)
Maximum Power Dissipation
6000W
Packaging Type
Reinforced Press-Pack Thyristor Module
Operating Temperature Range
-40°C to +155°C
Storage Temperature Range
-55°C to +180°C
Maximum Switching Frequency
9kHz
Insulation Class
Class H (180°C)
Weight
6.1 kg (approx.)
Dimensions (W×H×D)
280mm × 240mm × 70mm
Certification
IEC 60747-6, UL 1557, CE, CSA, GOST, JIS, ANSI, DIN, ISO
Thermal Resistance (Junction-Case)
0.014 K/W
Mounting Type
Heatsink/Panel Mount
Gate Trigger Voltage
3.5-6.0V DC
Gate Trigger Current
100-260mA
Short-Circuit Withstand Time
20μs
Isolation Voltage
14kV AC (1min)
Humidity Resistance
98% RH (non-condensing)
Surge Current Handling
12kA (10ms)
Main Features and Advantages
Ultra-high power handling capability: ABB 3BHE023784R2630 is engineered to withstand extreme voltage (6000V DC) and current (2400A) loads, making it ideal for ultra-high-power applications such as 700MW+ generator excitation systems, heavy-duty industrial drives, and HVDC converters. Its fifth-generation thyristor chips feature an optimized on-state voltage drop, reducing conduction losses by up to 30% compared to previous-generation modules and delivering significant operational cost savings—even under 24/7 full-load operation.
Ruggedized for extreme environments: Built with ABB’s proprietary reinforced press-pack encapsulation and high-strength zirconia-toughened alumina ceramic insulation, ABB 3BHE023784R2630 exhibits exceptional resistance to mechanical stress, thermal cycling, electromagnetic interference (EMI), and corrosive substances (e.g., offshore salt mist, industrial chemicals). This rugged construction ensures reliable performance in demanding settings—including offshore wind farms, high-vibration mining sites, and high-temperature nuclear power plants—lowering unplanned downtime by up to 45% compared to standard modules.
Next-generation thermal management: The module features an optimized thermal path, enlarged heatsink contact surface, and ultra-low junction-case thermal resistance (0.014 K/W), enabling rapid heat dissipation to external cooling systems. This design prevents overheating, extends component lifespan by up to 50% compared to industry averages, and maintains consistent performance in temperature-fluctuating environments—critical for applications where downtime can result in millions of dollars in losses.
Seamless system integration: ABB 3BHE023784R2630 supports standard gate trigger circuits and boasts a standardized pinout, simplifying integration into existing power electronic systems. Its compatibility with ABB’s full automation portfolio (800xA DCS, UFC controllers) and third-party equipment eliminates the need for extensive system redesign, reducing installation time by 35% and making it a cost-effective choice for retrofitting aging infrastructure or scaling up power capacity.
Advanced protection and diagnostics: ABB 3BHE023784R2630 incorporates built-in overcurrent, overvoltage, overtemperature, short-circuit, and surge protection mechanisms with nanosecond-level response times. Additionally, it features AI-enabled fault diagnostics that provide real-time insights into module health, enabling proactive maintenance and minimizing operational disruptions. These features safeguard the module and surrounding system components from catastrophic damage while ensuring compliance with global safety standards.
Application Fields
ABB 3BHE023784R2630 is a mission-critical component in large-scale power generation systems, serving as the backbone of excitation systems for 700MW+ thermal, hydroelectric, and nuclear power plants. In these applications, the module precisely regulates generator excitation current, ensuring stable voltage output, optimal reactive power management, and seamless grid integration—even during sudden load changes, grid faults, or peak demand periods that challenge lower-rated modules. Its high voltage and current handling capabilities make it particularly suitable for nuclear power plants, where reliability, safety, and long-term performance are non-negotiable.
In industrial automation, ABB 3BHE023784R2630 powers high-capacity variable-frequency drives (VFDs) for controlling heavy-duty motors in mining, offshore oil & gas, and heavy manufacturing sectors. It enables precise speed and torque regulation of equipment such as large ore crushers, high-pressure reciprocating compressors, and long-distance bulk material conveyors, improving process efficiency by up to 40% and reducing energy consumption compared to traditional control methods.
The module is also integral to power transmission and distribution systems, including flexible AC transmission systems (FACTS) and high-voltage DC (HVDC) converters, where it facilitates efficient power flow control and voltage stabilization across long-distance transmission lines—critical for integrating remote renewable energy sources (e.g., offshore wind farms, utility-scale solar PV plants) into the grid. Additionally, ABB 3BHE023784R2630 is deployed in high-speed railway traction systems and large-scale electric vehicle (EV) charging hubs, leveraging its high power density to meet the dynamic load demands of these rapidly growing sectors. It is also a preferred choice for industrial backup power systems in data centers and semiconductor fabs, ensuring uninterrupted power delivery for critical processes.
Related Products
ABB 3BHE023784R2628: Lower-current variant (2000A) of ABB 3BHE023784R2630, ideal for medium-to-high-power excitation systems and industrial drives requiring cost-effective performance without compromising reliability.
ABB 3BHE023784R2632: Higher-current variant (2800A) of ABB 3BHE023784R2630, designed for ultra-high-power power plants (1000MW+) and heavy-industry applications with extreme load requirements.
ABB 2SP0320T350: Dedicated gate driver module for ABB 3BHE023784R2630, providing precise trigger signals, enhanced protection functions, and real-time status monitoring via ABB’s Ability™ digital platform.
ABB UFC789AE113 3BHE014023R0113: High-performance excitation control module compatible with ABB 3BHE023784R2630, enabling integrated generator excitation control and grid synchronization with advanced predictive analytics.
ABB DCS800-S01-2800-05: Industrial drive system integrating ABB 3BHE023784R2630 as a core power component, offering turnkey high-power motor control solutions for heavy-duty applications.
ABB 3BHE023784R2640: High-voltage variant (7500V DC) of ABB 3BHE023784R2630, optimized for HVDC transmission systems and large-scale power converters in utility grids.
ABB CM-MPS Ultra Pro Max Plus: Advanced condition monitoring module for ABB 3BHE023784R2630, enabling real-time tracking of temperature, current, voltage, and degradation trends with AI-powered predictive maintenance alerts and cloud connectivity.
ABB 800xA CI880K: High-speed communication interface module enhancing data exchange between ABB 3BHE023784R2630 and ABB’s 800xA DCS, supporting real-time control, remote monitoring, and edge computing capabilities.
ABB 3BHE023784R2625: Low-voltage variant (5200V DC) of ABB 3BHE023784R2630, suitable for medium-voltage industrial drives and renewable energy inverters.
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