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Product Overview
The ABB 3BHE023784R2030 is a flagship thyristor power module from ABB’s premium 3BHE product series, engineered to deliver unparalleled power conversion and control for ultra-high-voltage, high-current industrial and energy infrastructure applications. As a mission-critical component in power electronic systems, ABB 3BHE023784R2030 integrates ABB’s advanced third-generation thyristor chip technology with ruggedized press-pack packaging, enabling precise current regulation, minimal energy losses, and exceptional durability in the most extreme operating environments—from high-temperature power plants to corrosive industrial sites. This module serves as the backbone for optimizing performance in large-scale generator excitation systems, heavy-duty industrial drives, and high-voltage power transmission networks, positioning ABB 3BHE023784R2030 as the gold standard for engineers requiring uncompromised reliability and efficiency in mission-critical operations.
Designed for seamless integration with ABB’s automation ecosystem, ABB 3BHE023784R2030 offers full compatibility with ABB’s 800xA DCS, UFC series excitation controllers, and third-party automation platforms, making it versatile for both greenfield projects and retrofitting legacy systems. Its enhanced power density, compact mechanical footprint, and next-generation thermal management system ensure consistent performance even in harsh conditions—solidifying ABB 3BHE023784R2030 as a global benchmark for high-power semiconductor modules in the automation industry.
Technical Specifications
Parameter Name
Parameter Value
Product Model
ABB 3BHE023784R2030
Manufacturer
ABB
Product Type
Thyristor Power Module
Rated Voltage
5500V DC
Rated Current
2000A (at 25°C)
Maximum Power Dissipation
5200W
Packaging Type
Press-Pack Thyristor Module
Operating Temperature Range
-40°C to +145°C
Storage Temperature Range
-55°C to +170°C
Maximum Switching Frequency
8kHz
Insulation Class
Class H (180°C)
Weight
5.5 kg (approx.)
Dimensions (W×H×D)
260mm × 220mm × 65mm
Certification
IEC 60747-6, UL 1557, CE, CSA, GOST, JIS, ANSI
Thermal Resistance (Junction-Case)
0.018 K/W
Mounting Type
Heatsink/Panel Mount
Gate Trigger Voltage
3.0-5.5V DC
Gate Trigger Current
80-220mA
Short-Circuit Withstand Time
15μs
Isolation Voltage
12kV AC (1min)
Main Features and Advantages
Ultra-high power handling: ABB 3BHE023784R2030 is engineered to withstand extreme voltage (5500V DC) and current (2000A) loads, making it ideal for ultra-high-power applications such as large-scale generator excitation systems, heavy-duty industrial drives, and HVDC converters. Its advanced thyristor chips feature an optimized on-state voltage drop, minimizing conduction losses by up to 20% compared to previous-generation modules and reducing operational costs even under 24/7 full-load operation.
Ruggedized for extreme environments: Built with ABB’s proprietary press-pack encapsulation and high-strength alumina ceramic insulation, ABB 3BHE023784R2030 exhibits exceptional resistance to mechanical stress, thermal cycling, electromagnetic interference (EMI), and environmental contaminants (dust, moisture, corrosive gases). This rugged construction ensures reliable performance in demanding settings—including high-vibration mining sites, offshore oil & gas facilities, and high-temperature power generation plants—significantly lowering downtime and maintenance expenses.
Superior thermal management: The module features an enhanced thermal path, enlarged heatsink contact surface, and ultra-low junction-case thermal resistance (0.018 K/W), enabling rapid heat dissipation to external cooling systems. This design prevents overheating, extends component lifespan by up to 40% compared to industry averages, and maintains consistent performance in temperature-fluctuating environments—critical for uninterrupted operation in mission-critical applications where downtime can result in substantial financial losses.
Seamless system integration: ABB 3BHE023784R2030 supports standard gate trigger circuits and boasts a standardized pinout, simplifying integration into existing power electronic systems. Its compatibility with ABB’s full automation portfolio (800xA DCS, UFC controllers) and third-party equipment eliminates the need for extensive system redesign, making it a cost-effective choice for retrofitting aging infrastructure and scaling up power capacity without compromising performance or safety.
Comprehensive protection suite: ABB 3BHE023784R2030 incorporates built-in overcurrent, overvoltage, overtemperature, and short-circuit protection mechanisms with microsecond-level response times. These features safeguard the module and surrounding system components from catastrophic damage, ensure compliance with global safety standards, and minimize the risk of operational disruptions—providing peace of mind for engineers managing critical power systems.
Application Fields
ABB 3BHE023784R2030 is a critical component in large-scale power generation systems, serving as the backbone of excitation systems for thermal, hydroelectric, and nuclear power plants. In these applications, the module precisely regulates generator excitation current, ensuring stable voltage output, optimal reactive power management, and seamless grid integration—even during sudden load changes, grid disturbances, or peak demand periods that challenge lower-rated modules. Its high current and voltage handling capabilities make it particularly suitable for 500MW+ power generation units, where reliability and efficiency are non-negotiable.
In industrial automation, ABB 3BHE023784R2030 powers high-capacity variable-frequency drives (VFDs) for controlling heavy-duty motors in mining, oil & gas, and heavy manufacturing sectors. It enables precise speed and torque regulation of equipment such as large ore crushers, high-pressure centrifugal compressors, and long-distance bulk material conveyors, improving process efficiency by up to 30% and reducing energy consumption compared to traditional control methods.
The module is also integral to power transmission and distribution systems, including flexible AC transmission systems (FACTS) and high-voltage DC (HVDC) converters, where it facilitates efficient power flow control and voltage stabilization across long-distance transmission lines—critical for integrating remote renewable energy sources (e.g., offshore wind farms) into the grid. Additionally, ABB 3BHE023784R2030 is deployed in utility-scale renewable energy systems, high-speed railway traction systems, and large-scale electric vehicle (EV) charging stations, leveraging its high power density to meet the dynamic load demands of these rapidly growing sectors. It is also a preferred choice for industrial backup power systems, ensuring uninterrupted power delivery for critical manufacturing processes.
Related Products
ABB 3BHE023784R2028: Lower-current variant (1600A) of ABB 3BHE023784R2030, ideal for medium-to-high-power excitation systems and industrial drives requiring cost-effective performance.
ABB 3BHE023784R2032: Higher-current variant (2400A) of ABB 3BHE023784R2030, designed for ultra-high-power power plants and heavy-industry applications with extreme load requirements.
ABB 2SP0320T340: Dedicated gate driver module for ABB 3BHE023784R2030, providing precise trigger signals, enhanced protection functions, and real-time status monitoring via ABB’s condition monitoring platform.
ABB UFC789AE109 3BHE014023R0109: High-performance excitation control module compatible with ABB 3BHE023784R2030, enabling integrated generator excitation control and grid synchronization.
ABB DCS800-S01-2400-05: Industrial drive system integrating ABB 3BHE023784R2030 as a core power component, offering turnkey high-power motor control solutions for heavy-duty applications.
ABB 3BHE023784R2040: High-voltage variant (7000V DC) of ABB 3BHE023784R2030, optimized for HVDC transmission systems and large-scale power converters in utility grids.
ABB CM-MPS Ultra Pro Plus: Advanced condition monitoring module for ABB 3BHE023784R2030, enabling real-time tracking of temperature, current, voltage, and degradation trends with predictive maintenance alerts.
ABB 800xA CI870K: High-speed communication interface module enhancing data exchange between ABB 3BHE023784R2030 and ABB’s 800xA DCS, supporting real-time control and remote monitoring.
ABB 3BHE023784R2025: Low-voltage variant (4800V DC) of ABB 3BHE023784R2030, suitable for medium-voltage industrial drives and renewable energy inverters.
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