+86 18030182217
+86 18030182217
sandydcsplc@gmail.com
Description
BENTLY 3500/05-01-02-00-00-00
Product Overview
The BENTLY 3500/05-01-02-00-00-00 is a 19-inch System Rack designed for high-reliability machinery condition monitoring and protection systems. As the core platform of Bently Nevada’s 3500 series, this rack provides a scalable foundation for integrating vibration, displacement, speed, and temperature monitoring modules, ensuring seamless operation in industries such as oil & gas, power generation, and chemical processing. The BENTLY 3500/05-01-02-00-00-00 supports up to 14 modular slots, allowing users to configure custom solutions for turbine, compressor, and pump monitoring applications while meeting API 670 standards for machinery protection systems.
Featuring a redundant power architecture (compatible with dual BENTLY 3500/15 power modules) and hot-swap capabilities, the rack ensures continuous operation even during maintenance. Its -40°C to +85°C operating temperature range and IP54-rated enclosure make it suitable for harsh environments, including offshore platforms and hazardous zones. The rack’s built-in RS-422/485, Ethernet TCP/IP, Ethernet/IP, and Profinet interfaces (via optional BENTLY 3500/22M interface modules) enable real-time data exchange with control systems and Bently’s System 1® software, facilitating predictive maintenance and remote diagnostics.
Compliant with SIL3 (IEC 61508) and ATEX/IECEx certifications, the BENTLY 3500/05-01-02-00-00-00 guarantees safety-critical performance in applications requiring fail-safe operation. Its modular design also supports triple modular redundancy (TMR) configurations for mission-critical assets, minimizing downtime and enhancing system resilience.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | BENTLY 3500/05-01-02-00-00-00 |
| Manufacturer | Bently Nevada |
| Product Type | 19-inch System Rack for Machinery Monitoring |
| Module Slots | 14 (expandable with compatible I/O modules) |
| Power Requirements | 24VDC (±10% tolerance) with dual redundancy support |
| Communication Protocols | RS-422/485, Ethernet TCP/IP, Ethernet/IP, Profinet (via BENTLY 3500/22M) |
| Operating Temperature | -40°C to +85°C |
| Dimensions | 483 x 597 x 260 mm (19 x 23.5 x 10.25 inches) |
| Weight | 4.5 kg |
| Safety Certifications | SIL3 (IEC 61508), ATEX/IECEx (Zone 2), CE |
| Environmental Rating | IP54 (dust and water splash protection) |
| Redundancy Support | Dual power supply and TMR module configurations |
| Mounting Options | 19-inch EIA rack mount with rear-accessible wiring |
| Diagnostic Features | Real-time health monitoring of modules, power supply, and communication links |
| Input/Output Capability | Supports up to 32 analog/digital channels with galvanic isolation |
Key Features and Advantages
Advanced Communication Capabilities: The BENTLY 3500/05-01-02-00-00-00 supports modern industrial protocols like Ethernet/IP and Profinet, enabling seamless integration with PLCs, DCS systems, and IIoT platforms. This enhances interoperability in smart manufacturing environments where real-time data exchange is critical.
Modular Scalability: With 14 slots, the rack accommodates Bently Nevada modules such as 3500/42M vibration monitors, 3500/53 overspeed detectors, and 3500/60 temperature monitors. Its open architecture also supports third-party sensors, making it adaptable to hybrid automation setups.
Rugged Reliability: Built with industrial-grade materials, the rack withstands extreme temperatures, vibrations, and EMI. Galvanic isolation between modules protects against voltage spikes, while redundant power supplies ensure uninterrupted operation.
Enhanced Diagnostics: The rack’s built-in health monitoring system provides real-time status updates on module functionality, power supply integrity, and communication links. Faults are logged and transmitted via configurable alarm outputs, reducing mean time to repair (MTTR).
Safety-Critical Compliance: With SIL3 certification and ATEX/IECEx approvals, the BENTLY 3500/05-01-02-00-00-00 meets the highest safety standards for hazardous areas. TMR configurations further enhance fault tolerance in applications like emergency shutdown (ESD) systems.
Applications
The BENTLY 3500/05-01-02-00-00-00 is widely deployed in industries requiring precision machinery monitoring:
- Oil & Gas: Monitoring compressors, pumps, and turbines in offshore platforms and refineries to prevent catastrophic failures.
- Power Generation: Protecting steam turbines and generators in thermal and nuclear power plants through real-time vibration analysis.
- Chemical Processing: Ensuring safe operation of agitators and centrifuges by detecting mechanical imbalances and bearing wear.
- Mining: Safeguarding conveyor belts and ventilation systems in underground mines with continuous condition monitoring.
- Metallurgy: Optimizing rolling mills and smelters by tracking shaft misalignment and gearbox health.
For example, in a petrochemical plant, the BENTLY 3500/05-01-02-00-00-00 might host 3500/42M vibration modules to monitor compressor bearings, triggering alarms or shutdowns if vibration levels exceed predefined thresholds. Its Profinet connectivity also enables integration with plant-wide SCADA systems for centralized control.
Related Products
- BENTLY 3500/15-01-01-00: Redundant 24VDC power supply module for dual-power configurations.
- BENTLY 3500/22M-01-01-00: Multiprotocol interface module supporting Ethernet/IP, Profinet, and TCP/IP.
- BENTLY 3500/42M-01-01-00: Multifunction vibration/speed/acceleration monitor for rotating machinery.
- BENTLY 3500/53-01-01-00: SIL3-compliant overspeed detection module.
- BENTLY 3500/63-01-01-00: Modbus TCP/IP gateway for integrating with DCS/PLC systems.
- BENTLY 3500/93-01-01-00: Piezoelectric accelerometer module for high-frequency vibration analysis.
- BENTLY 3500/33-01-01-00: 16-channel relay module for alarm and shutdown outputs.
- BENTLY 3500/60-01-01-00: Temperature monitor supporting RTD and thermocouple inputs.
- BENTLY 3500/25-01-01-00: Keyphasor® module for rotational speed and phase measurement.
- BENTLY 3500/34-01-01-00: TMR relay module for safety-critical applications.
These products complement the BENTLY 3500/05-01-02-00-00-00 by offering specialized monitoring and control capabilities, enabling comprehensive machinery protection systems.
Installation and Maintenance
Pre-Installation Preparation:
- Verify rack compatibility with Bently Nevada modules and third-party devices.
- Ensure proper grounding and surge protection for power and signal cables.
- Configure BENTLY 3500/22M interface module settings (IP address, protocol parameters) using the 3500 Rack Configuration Software.
- Mount the rack securely in a 19-inch enclosure with adequate ventilation (minimum 50mm clearance on all sides).
Maintenance Recommendations:
- Monthly Inspections: Clean dust from vents and verify module LED status indicators.
- Quarterly Testing: Perform functional tests on relays and communication links using Bently’s diagnostic tools.
- Annual Calibration: Recalibrate sensors and modules to maintain measurement accuracy, especially for vibration and temperature inputs.
- Firmware Updates: Regularly update module firmware to access new features and security patches, particularly for communication protocols.
- Spare Parts Inventory: Stock critical components like BENTLY 3500/15 power modules and BENTLY 3500/22M interface modules for rapid replacement.
Product Warranty and Support
The BENTLY 3500/05-01-02-00-00-00 comes with a 1-year warranty covering defects in materials and workmanship. Bently Nevada’s global support network provides 24/7 technical assistance, including remote diagnostics, firmware updates, and troubleshooting guidance. For mission-critical applications, expedited replacement services are available to minimize downtime. All racks undergo rigorous testing to meet ISO 9001 standards, ensuring long-term reliability in the most demanding industrial environments.
HS:7326909000
Contact info
- WhatsApp: +86 18030182217
- Email: sandydcsplc@gmail.com
- Phone: +86 18030182217
- Wechat: +86 18030182217
- Website: www.xiongbaparts.com
