B&R 8LSA45.EA030D100‑3
Product Overview
The B&R 8LSA45.EA030D100‑3 is a self‑cooling three‑phase synchronous servo motor from the B&R 8LS motor family, engineered for high‑dynamic positioning applications paired with B&R ACOPOS, ACOPOSmulti and ACOPOS P3 drive platformsB& R Indus…. It is fitted with EA‑variant inductive single‑turn EnDat 2.2 feedback encoder, rotatable angled circular speedtec connectors, smooth shaft without holding brake, and delivers strong peak overload capability for cyclic production machinery. This motor features low cogging torque, high energy efficiency and robust IP64 housing for machine‑mount deployment. It is widely implemented in packaging machinery, plastic injection equipment, metal‑forming automation and material‑handling lines, and serves as critical spare hardware for existing B&R motion‑control system replacement and retrofit projectsB& R Indus….
2. Product Core Brief (Snapshot Format)
- Model: 8LSA45.EA030D100‑3
- Brand: B&R (Bernecker + Rainer)
- Series: 8LS‑3 Self‑Cooling Synchronous Servo Motor
- Core Function: Flange‑mount high‑dynamic AC servo motor with inductive single‑turn EnDat encoder, works with B&R ACOPOS drive series for precise speed, torque and position closed‑loop motion control.
- Category: Industrial Synchronous Servo Motor
- Key Specs: Nominal speed 3000 rpm, self‑cooling IC4A0A0 cooling, inductive EA single‑turn EnDat encoder, rotatable angled speedtec circular connectors, smooth shaft, IP64, insulation class F, compatible with ACOPOS drive family
- Condition: New Original (New Surplus)
Key Technical Specifications
- Cooling Method: Self‑cooling surface cooling IC4A0A0, no built‑in fanB& R Indus…
- Nominal Speed: 3000 rpm
- Feedback System: EA inductive single‑turn EnDat 2.2 encoder, no multi‑turn option
- Mechanical Shaft: Smooth shaft, no keyway; without holding brake
- Connector Layout: Rotatable angled speedtec circular connectors for power and encoder signal
- Drive Compatibility: B&R ACOPOS, ACOPOSmulti, ACOPOS P3 servo drive systemsB& R Indus…
- Supply Condition: Operates with 3×400‑480 VAC servo drive DC‑bus power supplyB& R Indus…
- Protection Class: IP64 for motor housing and shaft sealing
- Insulation Class: Class F per EN 60034‑1B& R Indus…
- Mounting: Standard flange‑mount installation
- Operating Temperature: 0 °C ~ +40 °C ambient for continuous operation
- Certifications: UL, CE, RoHS compliant for industrial machinery deploymentB& R Indus…
- Weight: Approx. 5.5 kg
Typical Application Scope
‑ High‑speed packaging automation machinery, pick‑and‑place positioning axes ‑ Plastic processing equipment, injection molding and extrusion auxiliary motion axes ‑ Metal‑cutting, forming and press‑automation production lines ‑ Material‑handling and conveyor high‑dynamic positioning systems ‑ Spare‑part replacement and retrofit for existing B&R 8LS‑3 servo motor installations
Maintenance & Inventory Manager Practical Notes
- Common field failure modes: Shaft‑side oil seal wear leading to grease leakage; connector pin damage from cable mechanical tension; encoder circuit damage caused by drive‑side voltage transients; bearing aging under continuous cyclic high‑speed operation.
- Compatibility note: Confirm encoder variant, shaft configuration and brake status before spare‑part swap. This EA version is single‑turn inductive encoder; multi‑turn encoder variants cannot be substituted directly without project modification. Match drive firmware version to motor electronic name‑plate data.
- Pre‑shipment test checklist: Visual inspection of shaft surface, connector shell and housing integrity; winding insulation resistance test; encoder signal communication validation with matching B&R drive; rotate shaft manually to check for abnormal friction or noise; multi‑hour power‑on burn‑in test.
- Spare‑parts stocking strategy: 8LS‑3 series motors are widely deployed on production‑critical machinery. OEM lead‑times for specific configured variants can be extended. Plants running non‑stop manufacturing lines should maintain on‑site spare units to minimize production downtime.
Critical Installation Pitfalls
‑ Strictly implement ESD anti‑static handling procedures; static discharge can damage sensitive inductive encoder electronics without visible damage. ‑ Avoid applying mechanical load by pulling motor cables directly from circular connectors; relieve cable strain with cable clamps. ‑ Respect motor shaft radial and axial load limits; excessive mechanical load accelerates bearing premature failure. ‑ Verify encoder parameter auto‑read function on B&R drive after motor replacement; incorrect encoder data will trigger position‑tracking faults. ‑ Keep adequate surrounding airflow for self‑cooled motor; enclosed tight mounting compartments will cause over‑temperature alarms.
